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Iron Beds by Wesley Allen

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Instructions
 
 
Assembly Tutorial for Complete Beds Print this page
The following assembly instructions are provided to help you put together your new Wesley Allen (or Amanda Sutton) bed.  Each bed comes with the necessary instructions from the manufacturer (download Wesley Allen instructions as PDF), but we thought it would be helpful to show pictures of the actual process from start to finish.  It may also be helpful to print this webpage and refer to it while you are assembling your bed. Two people are recommended for assembly, and it should take approximately 30-45 mins.
Step 1

Step 1 - Unpack the Boxes

The Wesley Allen beds come very well wrapped and protected in sturdy, stapled corregated cardboard boxes. These pictures show an example of the Sunset Complete Bed, with 3 boxes (from the left) 1) the Millenium Frame box 2) the footboard box and 3) the headboard box.

Step 2\ The Millenium frame, instructions and hardware packet all come in the same box.
Step 3 The beds are packed in a very thorough manner, to prevent damage during shipment.  The corners, and other vulnerable areas are packed with thick styrofoam.
Step 4 Watch out for the staples when removing the bed from the boxes.  These can easily scratch you.  It is recommended to remove them.
Step 5 This is the footboard removed from the box, so you can see the packing done at the factory.
Step 6 Close up of the wrapping in the middle of the footboard, underneath the first layer of foam material.
Step 7 This is the headboard removed from the box, and similarly well protected.
Step 8 Close up of the packing materials on the corners.  It is easliy a couple of inches thick.
Step 9 Each Wesley Allen bed is backed by a limited lifetime warranty.  You can download a copy of the warranty here.
Step 10

Step 2 - Prepare for Assembly

Open the hardware packet and make sure you have been given the proper amount of bolts, nuts, washers and screws.  You will also need a phillps-head screwdriver and a 7/16" open-end or adjustable wrench (or 7/16" socket wrench).

Step 11 There should be 8 of each type of hardware, plus a couple extra of each.
Step 12

Step 3 - Attach Millenium Frame Rails

As soon as you pick up the Millenium frame, you will know that you have bought the highest-quality iron bed.  The rails (shown) are made of heavy guage iron, and make a bell-like sound when struck.  These things mean serious business, and are the makings of one sturdy bed.

Step 13 Once your headboard is placed in the location where the bed will be set up, you can attach the rails to the headboard with the bolts, screwing only by hand (with the washers on the bolts).
Step 14 Notice that the nuts are not used to attach the rails to the headboard/footboard. Instead, the rails screw directly into the pre-drilled holes.  Continue attaching the rails to the headboard, and then do the same with the footboard, remembering to only hand-tighten.
Step 15 Once all 8 bolts are in place, tighten them with the wrench.
Step 16 Here are the rails attached to the headboard and footboard.
Step 17

Step 4 - Attach Cross Slats

Now you will attach the 3 cross slats that complete the Millenium frame.  In this example, we have a King sized bed, so the three cross slats appear as in the picture:

  • 1 cross slat with 3 V's attached (instructions part "C", for the middle of the bed)
  • 1 cross slat with 1 V attached (instructions part "B", for the headboard side of the bed)
  • 1 cross slat with no V's attached (instructions part "D", for the footboard side of the bed)
  • 1 loose V (instructions part "E" to be attached to "D")

(For Full size beds, the 3 V slat is replaced by a 1 V slat. )

Step 18 Screw the slats to the bottom of the rails using the phillips head screws, and bolts. The screws should fit nicely into the recessed holes in the rails. Only hand-tighten them at this point.
Step 19 Here you can see the bolts which the phillps screws screw into underneath.
Step 20 Here is the headboard cross slat in place with hand-tightened screws only.
Step 21 Do the same with the middle cross slat (with 3 V's for this King size bed).
Step 22 Now attach the loose V to the footboard cross slat, using the phillips screws and bolts. 
Step 23 Here is the footboard cross slat in place.
Step 24 Now that all of the slats are in place, tighten them with the phillips-head screwdriver by holding the nut in place with the wrench underneath.
Step 25 There are several extra nuts and bolts that are only included in case you lose some.
Step 26 Here is the assembled Millenium frame with headboard and footboard.
Step 27 Note that the factory states that the frame has 8 3/8" clearance underneath, but I measured 8 1/8" of clearance at the rails.
Step 28

Step 5 - Finish Up!

Now you can put your mattress and box springs back together;

Step 29

Ta-da!  That's it!  Once you put your bedding back in place, you are ready to enjoy your new bed for a lifetime!

Wesley Allen Sunset Complete Bed
Eastern King
Matte Black

* Rat terrier "Pepper" not included :)

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